Deform 3d Tutorial

This report is designed for a beginner to understand the workflow, key modules, and how to run a basic simulation.

Die displacement: 15 mm (Total stroke).
Step size: 0.075 mm (This is roughly 200 steps. 15 / 0.075 = 200 steps).
Solution steps definition: 200 steps.
Step increment to save: 5 (Saves every 5th step to save hard drive space).

Batch Simulation: Use the "Queue" manager. Setup 5 different temperatures (700C, 800C, 900C) and run them overnight.

DXF vs STL: Always import dies as .STL in binary format. Never use .STEP for Deform 3D (it triangulates poorly). Use high resolution when exporting from SolidWorks/Inventor.

Symmetric Modeling: If your billet is round and the die is round, cut a 1/4 wedge (90 degrees). Set "Symmetry" boundary conditions. This runs 4x faster than a full model.

New Problem: Launch the software and select "New Problem" from the main menu. Use the DEFORM-3D Pre-processor to enter your project name. deform 3d tutorial

Additional Resources

Positioning: Use the Movement tab to ensure the dies are correctly oriented. Pro-tip: Leave a tiny gap (0.1mm) between the die and the workpiece to prevent initial penetration errors. Phase B: Material Assignment This report is designed for a beginner to

Select Object 2 (Top Die).
Click the "Movement" tab.
Direction: -Z (Assuming Z is up in your STL).
Type: Displacement.
Distance: 15 mm.
Speed: 10 mm/sec.

Visual Results: Generating heat maps for temperature, effective strain, and velocity vectors. Die displacement : 15 mm (Total stroke)

Detailed Manuals: You can find an 88-page basic training manual that walks through labs (like " Spike Forging ") on Scribd.